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What Rack Protection Products Can I Use to Protect My Pallet Rack in My Warehouse?  

by Daniela Fortino
Damaged racking without rack column protection

Pallet racking in a warehouse is is particularly vulnerable to damage from forklifts, so it needs protection so as to minimize damage if it is hit by a truck. 

To that end, learn about rack protection products that can reduce damage by up to 80 per cent.

Why do pallet racks need protection?

Pallet racks are used to store large amounts of materials on pallets. Therefore, mishandling or a substantial impact on a pallet rack can cause dents and weaken the integrity of pallet rack uprights and beams. Left unprotected and unrepaired this damage can eventually lead to weakened racking and may result in a catastrophic failure.

Forklifts are typically used or required to move loaded pallets onto the racks. However, forklifts pose several risks in the workplace due to factors such as their large size or decreased visibility when carrying loads in the front. These concerns are prevalent when working with pallet racks, so adding an extra layer of protection can minimize damage to forklifts, workers, and merchandise.   

Pallet rack protection products:  

Here are a series of various pallet protection products that can help make your pallet rack collision resistant.

Pallet protection guards

Rack Armour is a guard for racking uprights. Racking uprights are vertical components at the bottom of racking systems or frames. They are equipped with holes or slots to attach equipment and allow load-supporting beams to be fixed or mounted. Rack Armour is designed to deflect and absorb impact to racking uprights (see image below).

rack armour rack protecion

Rack Armour is made from low maintenance High-Density Polyethylene (HDPE), which is fully recyclable and non-toxic. It also comes in various colours and sizes and is suitable for use in temperatures as low as -40 degrees F (-40 C).  

More info here in our store or contact us for a P.O. or to request more information: inquiries@leanmh.com.

Color options include:

  • Hi-Vis yellow (original)
  • Colourfast yellow
  • Safety yellow
  • Glow in the dark
  • Green
  • Orange
  • Red
  • Grey

Learn more about racking upright guards from Rack Armour on in our store and from the product’s datasheet.

End of Aisle Single Rail Barrier

The End of Aisle Single Rail Barrier is designed to protect racking against multiple impacts while minimizing floor damage and saving maintenance costs. It is beneficial for pallet rack areas to reduce impacts from forklifts and other machinery.

End of Aisle Single Rail Barrier is made from durable HDPE plastic that flexes on impact and reforms shape. As a result, barriers are long-lasting and only need to be replaced after frequent, major impact indents.

End of Aisle Single Rail Barriers come in three colours, including:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

Learn more about End of Aisle Single Rail Barriers at the links below:

End of Aisle Double Rail Barriers

End of Aisle Double Rail Barriers provide the same features and benefits as the single rail barriers but help improve visibility for machine handling equipment operators with the addition of a second rail.

To learn more about this product, below:


What is Protection Bollard?

Bollards are protective posts designed to get the attention of drivers in designated areas. This helps prevent accidents and protect workers and property. Rack Group’s Protection Bollards add strength and presence to corners, structures, and entryways in warehouses and other storage and distribution workplaces.

The Protection Bollard is made from HDPE plastic, with a steel core for long-lasting protection. It helps absorb impact while minimizing floor damage. The bollards come in three colours:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

Check out the links below to learn more about Protection Bollards:


Other industrial impact protection products:

What is a Bumper Barrier?

Bumper barriers provide a layer of protection between warehouse machinery (e.g., forklifts) and equipment (e.g., shelving and racking). Bumper barriers come in two varieties:

Both types are low-level barriers designed to minimize impact from the bumpers of machinery. The Double Bumper Barrier also improves visibility with the second bumper.

The bumper barriers are made from strong and durable plastic (HDPE) that flexes on impact and reforms its shape. Each variety has three colour options:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

What is a Pedestrian Barrier?

Pedestrian barriers separate and protect workers on the floor from machine handling equipment and operators. These barriers are designed to alert operators of pedestrian areas and negate or minimize accidents or impacts before they happen. The Rack Group has three pedestrian barrier varieties. These include:

All barriers are made from durable plastic (HDPE) and come in three colour options:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

What is a safety gate?

Safety gates provide easy access to floor workers and pedestrian areas and are a protective addition to pedestrian barrier systems.

The gates are made from durable plastic (HDPE) and come in three colour varieties:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

Learn more about this product at the links below:

What is a Floor Rail Bumper?

Floor Rail Bumpers provide a subtle layer of protection to the bottoms of shelving and racking. These bumpers are strong, durable, and designed to minimize impact from the bumpers of machine handling equipment.

The Floor Rail Bumpers are made from HDPE plastic and come in three colour options:

  • Colourfast yellow and grey
  • Hi-Vis Yellow and blue
  • Safety yellow and grey

Learn more about Floor Rail Bumpers below:

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